Projects & Case Studies

Requirement. Challenge. Solution. Result.

Not an image gallery — structured case studies showing how SABAKT approaches industrial problems across the Kingdom.

Case studies illustrated with actual SABAKT workshop photographs. Client names and project figures are withheld pending approval.

Excavator & Loader Bucket Wear PackagesCase 01
Mining & Quarry · Saudi Arabia

Excavator & Loader Bucket Wear Packages

RequirementQuarry and mining buckets reaching end of wear life — worn lips, thinned floors and abraded side walls — with long lead times and high cost on replacement buckets.
ChallengeRestore bucket geometry and upgrade wear protection across multiple machine classes without extended fleet downtime.
SABAKT SolutionSequential reconditioning program: inspection, crack repair, dimensional restoration of edges and lips, followed by engineered hardfacing patterns and wear-package application.
Materials / TechHardfacing consumables (Diffusion Engineers range), wear-resistant plate
ScopeInspection → crack repair → structural restoration → hardfacing → dimensional restoration → finishing
ResultBuckets returned to service with restored profiles and upgraded wear protection. [Figures to be verified with SABAKT]
Crusher Wear Parts & Hardfacing ProgramCase 02
Cement · Saudi Arabia

Crusher Wear Parts & Hardfacing Program

RequirementCrusher wear components and plant liners wearing out between planned stops, forcing emergency repairs and patch maintenance.
ChallengeExtend component life to match the plant's planned maintenance interval using the correct hardfacing and wear materials.
SABAKT SolutionSupply and reconditioning of crusher wear parts with application-matched hardfacing; hardfaced wear plates fabricated and drilled for direct installation.
Materials / TechHardfacing consumables (Diffusion Engineers range)
ScopeWear assessment → consumable selection → hardfacing / reconditioning → dimensional check → delivery
ResultWear response moved from emergency repair to planned maintenance. [Figures to be verified with SABAKT]
Batching Plant Mixer Wear Parts SupplyCase 03
Concrete & Block · Saudi Arabia

Batching Plant Mixer Wear Parts Supply

RequirementReady-mix and block plants needing reliable local supply of mixer wear parts — arms, blades, scrapers, liners and table sheets — without import lead times.
ChallengeProduce brand-compatible parts with correct fit, verified against OEM samples and site measurements.
SABAKT SolutionReverse engineering, site inspection and dimension verification, followed by local manufacture of wear-resistant replacement parts with on-site installation support.
Materials / TechWear-resistant cast alloys and plate
ScopeSite inspection → dimension verification → manufacture → supply → installation support
ResultBrand-compatible parts (Liebherr, BHS, SICOMA, ELBA, MASA, HESS, MEKA) supplied locally with reduced downtime.
Diesel & Water Storage Tank FabricationCase 04
Infrastructure · Saudi Arabia

Diesel & Water Storage Tank Fabrication

RequirementProject sites requiring diesel and water storage tanks with full ancillary steelwork — supports, ladders, nozzles and pipe interfaces.
ChallengeDeliver tanks fabricated to project specification as one coordinated package with all associated steelwork.
SABAKT SolutionTank fabrication with saddles, access ladders, platforms, handrails and nozzle interfaces manufactured to project dimensions and site conditions.
Materials / TechCarbon steel to project specification
ScopeTank shells & ends → supports & saddles → ladders & platforms → nozzles & pipe interfaces
ResultDelivered as complete fabrication packages per project requirements. Designed and fabricated according to applicable project specifications and required standards.
Cement Silo Fabrication & DeliveryCase 05
Concrete & Block · Saudi Arabia

Cement Silo Fabrication & Delivery

RequirementBatching plants requiring cement silos with cones and support structures, transportable to site and matched to plant layout.
ChallengeFabricate large-diameter silo shells and cones with transport-friendly sectional construction and true fit-up on site.
SABAKT SolutionWorkshop fabrication of silo shells, cones and support steelwork, with sectional designs for transport and site assembly.
Materials / TechCarbon steel plate, structural sections
ScopeShell rolling → cone forming → support fabrication → surface preparation → delivery
ResultSilos delivered and installed to plant layout. [Details to be verified with SABAKT]
Platforms, Stairs & Structural SteelworkCase 06
Manufacturing · Riyadh, KSA

Platforms, Stairs & Structural Steelwork

RequirementIndustrial facilities requiring access platforms, steel stairs, structural frames and equipment supports for expansions and upgrades.
ChallengeFabricate to engineer's drawings with site-verified dimensions to ensure first-time fit during installation.
SABAKT SolutionShop-fabricated platforms, stairs, handrails, frames and supports with site measurement verification before fabrication.
Materials / TechStructural carbon steel
ScopeSite survey → fabrication → surface preparation & coating → delivery
ResultInstalled without site modification. [Details to be verified with SABAKT]

RFQ · Saudi Arabia

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